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HYBRID WORKSTRING FEATURING TUBING DIMENSIONS WITH DRILL PIPE DURABILITY AND STRENGTH

FSS-265
Rugged Workstring Design

Patent US 11,505,999 B2

New workstring design with smaller OD connection giving more versatility when used for refracking existing wells.

Robust thread profile gives higher torsional strength allowing greater performance on wellbore cleanouts.

4.5 turns for makeup.

  • Engineered for 4 ½ casing applications
  • Metal to Metal seal
  • Tested to 22,500 psi at 40deg/100ft bend radius
  • Extended lengths upsets allow multiple recuts

Frac String Performance Characteristics Sheet 

Pipe Size and Weight:
Pipe Grade:
Range:
Connection:

2 7/8 7.90 IEU
S135
2
3.250 x 2.0 FSS-265

Frac String Pipe Body

New-APIPremium
OD (in)2.8752.765
Wall Thickness (in)0.2760.221
ID (in)2.3232.323
Calculated Plain End Weights (lbs/ft)7.6575.996
Note: Premium properties are calculated based on uniform OD and wall thickness.
Cross sectional area pipe body (in2)2.2541.765
Cross sectional area OD (in2)6.4926.003
Cross sectional area ID (in2)4.2384.238
Section Modulus (in3)1.3391.040
Polar Section Modulus (in3)2.6772.081
Torsional Strength (ft-lbs)17,40013,500
Tensile Strength (lbs)304,200238,200
80% Torsional Strength (ft-lbs)13,90010,800
Pressure Capacity (psi)22,68020,736
Collapse Capacity (psi)23,43218,971

Connection

FSS-265
OD (in)*3.250
ID (in)*2.000
*Frac String with a Material Yield Strength of 135000 psi
Pin Tong length (in)5
Box Tong length (in)7
Friction Factor
1.15
Torsional Strength (ft-lbs)8,99010,339
Severe Service Level Recommended Make-up Torque (ft-lbs) (70%)6,3007,200
Standard Service Level Recommended Make-up Torque (ft-lbs) (60%)5,4006,200
Min Recommended Make-up Torque (ft-lbs)4,500
Balance OD {in)3.237
Tensile Strength (lbs)246,500
Min OD for Tension (in)3.094

Frac String Properties

API Adjusted Weight (kg/m)(lbs/ft)12.238.22
Approximate Length (M)(ft)9.7532.00
Working Pressure15,000
Fluid Displacement (CuM/M)(gal/ft)0.001560.126
Fluid Capacity (CuM/M)(gal/ft)0.002660.214
Drift Size (mm)(in)49.231.938

Frac String Bend Radius

These calculations are based on new pipe with nominal wall
Based on Bending Stress (psi) at Pipe OD15,000
Radius of Curvature ( R ) (ft) (@ OD of pipe)239.6
BUR (dogleg) deg/100 ft23.9

Frac String Connection 4.5x13.5 lb

NameIDID AreaODSleeve DriftAnnular AreaAnnular/ID RatioID/Annular RatioFPS Down Tube @ 25 BPMFPS Down Annulus @ 5 BPMMax Torque
2-7/8, 7.90, S135 FSS-26523.14163.253.72.456378%128%107277,200
2-3/8, 5.95, P110 Two Step1.8052.55882.9063.7004.1195161%62%132163,400
2-7/8, 7.90, P110, Two Step2.2654.02933.4383.7001.468836%274%84464,400

Frac String Connection 4.5x11.6 lb

NameIDID AreaODSleeve DriftAnnular AreaAnnular/ID RatioID/Annular RatioFPS Down Tube @ 25 BPMFPS Down Annulus @ 5 BPMMax Torque
2-7/8, 7.90, S135 FSS-26523.14163.253.8753.4975111%90%107197,200
2-3/8, 5.95, P110 Two Step1.8052.55882.9063.8755.1607202%50%132133,400
2-7/8, 7.90, P110, Two Step2.2654.02933.4383.8752.510062%161%84274,400

FSS-265 Working Parameters

With max MUT of7,200Ft-Lbs
The max tensile load* =154,000Lbs
With recommended MUT of6,200Ft-Lbs
The max tensile load* =238,000Lbs
Working Pressure15,000psi
Test Pressure22,500psi
NCS-30 thread compound required
*Tensile load including pressure end load
THIS TECHNICAL INFORMATION IS FOR REFERENCE ONLY